Industry-specific · Free tool
OEE Calculator
Enter planned production time, run time, ideal cycle time, total output and good output. The calculator gives Availability, Performance, Quality, and OEE %. Colour-coded against the world-class 85% benchmark.
OEE components
- Availability = Run Time ÷ Planned Production Time
- Performance = (Ideal Cycle Time × Total Count) ÷ Run Time
- Quality = Good Count ÷ Total Count
- OEE = Availability × Performance × Quality
Industry tiers
| Tier | OEE | Indicator |
|---|---|---|
| World-class | ≥ 85% | Top JP / KR / DE plants |
| Top-quartile India | 70–80% | Strong execution |
| Typical | 40–60% | Most India plants |
| Significant losses | < 40% | Major intervention needed |
Six big losses
Availability: (1) breakdowns, (2) setup/changeover. Performance: (3) idling/minor stops, (4) reduced speed. Quality: (5) startup defects, (6) production defects.
Live OEE from SCADA / MES
FireAI ingests events from your SCADA/MES, computes OEE per shift, and attributes losses to reason codes. See manufacturing analytics for India.
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Frequently asked questions
Related guides & answers
Go deeper on the topics behind this industry-specific tool.
Guide
Manufacturing Analytics in India: OEE & Production
Manufacturing analytics in India covers OEE tracking, production planning, quality control, and downtime analysis. Learn key dashboards and metrics for Indian factories.
How-to
How Indian Manufacturers Track Production KPIs
Learn how Indian manufacturers use BI tools to track production KPIs like OEE, yield, downtime, and cost per unit. Practical guide with Tally integration and shopfloor analytics.