Industry-specific · Free tool
OEE Calculator
Enter planned production time, run time, ideal cycle time, total output and good output. The calculator gives Availability, Performance, Quality, and OEE %. Colour-coded against the world-class 85% benchmark.
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OEE components
- Availability = Run Time ÷ Planned Production Time
- Performance = (Ideal Cycle Time × Total Count) ÷ Run Time
- Quality = Good Count ÷ Total Count
- OEE = Availability × Performance × Quality
Industry tiers
| Tier | OEE | Indicator |
|---|---|---|
| World-class | ≥ 85% | Top JP / KR / DE plants |
| Top-quartile India | 70–80% | Strong execution |
| Typical | 40–60% | Most India plants |
| Significant losses | < 40% | Major intervention needed |
Six big losses
Availability: (1) breakdowns, (2) setup/changeover. Performance: (3) idling/minor stops, (4) reduced speed. Quality: (5) startup defects, (6) production defects.
Live OEE from SCADA / MES
FireAI ingests events from your SCADA/MES, computes OEE per shift, and attributes losses to reason codes. See manufacturing analytics for India.
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